Engineering, Procurement, Construction
Ikshu Bio delivers end to end solutions for projects, including process design, equipment integration and site execution ensuring high-efficiency, compliant and scalable BioCNG infrastructure.
Smart & Scalable BioCNG Solutions
Key Process Sections in Ikshu EPC Execution
Ikshu Bio structures every BioCNG plant around well-defined engineering sections to ensure process clarity, operational efficiency, and seamless integration. Each section is meticulously designed and executed for optimal performance and compliance.
01
Feeding System
Biomass reception, sorting, and size reduction
Dosing units and conveyors for continuous input
Custom feeding systems for varied feedstock types (press mud, IWE, Napier, etc.)
02
Anaerobic Digestion (AD)
High-efficiency digesters with agitation and heating systems
Temperature and pH monitoring for optimal microbial activity
Designed for steady gas yield and hydraulic retention
03
Slurry Line
Post-digestion slurry handling for dewatering and separation
Solid and liquid digestate pathways for organic fertilizer production
Pumps, agitators, and storage units included in the scope
04
Gas Line
Biogas scrubbing and upgrading systems
Compression, bottling, and metering units
Pipeline integration for CGD or cascade transport
Prototype Plant
Designed for Feedstock Validation and Process Optimization
This prototype BioCNG plant is developed to test various feedstock types and combinations, analyze Hydraulic Retention Time (HRT), and monitor key operational parameters. It allows us to simulate full-scale conditions and determine the most efficient mix and process for optimum gas generation before scaling up.
An essential step in designing reliable, efficient and site specific BioCNG infrastructure.
Technology & Research Compnay
From Concept to Commissioning – Complete BioCNG Plant Delivery
Process & Plant Design
Feasibility analysis and site layout planning
Process flow diagrams (PFDs) and P&IDs
Equipment sizing, utility balance, and 3D plant modeling
Integration of biogas purification, compression, and storage systems
Procurement & Equipment Supply
Sourcing of key components: digesters, gas scrubbers, compressors, storage tanks, etc.
Vendor evaluation and selection based on quality, compliance, and lead time
Control systems, instrumentation, and automation hardware procurement
Civil, Mechanical & Electrical Erection
Civil works: land development, foundations, RCC tanks, and plant structures
Mechanical erection of equipment, pipelines, and fittings
Electrical panel installation, cable routing, and safety systems
Testing & Commissioning
On-site system testing, performance validation, and trial runs
Staff training for safe and efficient operations
Compliance with regulatory standards (SATAT, MNRE, PESO)
Final handover with as-built documentation